If you’ve ever been to Hawaii, there is a very good chance someone has told you to go to Zippy’s. Now, my first visit to Hawaii was back in 2019, and one of the very first stops we made was Zippy’s. It’s a fast-casual Hawaiian institution known for hearty lunch plates and island-style comfort-food classics. One dish completely caught me off guard, though, was the chili. There was something about it that felt different from any chili I had grown up eating. It was rich but not heavy, savory with just the right amount of spice, and just incredibly comforting. What really sealed it for me was eating it with rice. That combination was right up my alley and felt instantly familiar, almost like a bridge between Hawaiian plate lunch culture and the comforting meals I gravitate toward. Ever since that trip, I have found myself craving Zippy’s chili constantly. I set out to recreate it at home in a way that felt true to the original while remaining easy and approachable. So today, we’re making it in the Instant Pot to make it super easy.
Zippy’s was founded in 1966 in Honolulu and has since become one of Hawaii’s most recognizable local restaurant chains. For generations of locals, Zippy’s is not just a restaurant. It is a part of everyday life. From late-night cravings to family meals to post-work comfort food, Zippy’s has been there through it all.
Their chili is one of the most iconic items on the menu. It shows up everywhere. On its own. Over rice. On chili spaghetti. Paired with fried chicken or loco moco. It is a true staple. What makes Zippy’s chili special is that it doesn’t try to be a traditional Texas-style chili or a thick Midwestern version. It sits in its own lane. The texture is looser and smoother. The flavor is deeply savory with subtle spice rather than overwhelming heat. There is a gentle sweetness from the aromatics, umami from the meat and seasoning, and a richness that keeps you going back for another bite.
Another key element is how well it pairs with rice. This is not an afterthought. It is intentional. The chili is seasoned and balanced to be perfect for soaking into rice, creating a comforting, filling meal rooted in local Hawaiian food culture.
This Zippy’s chili dupe is made using the Instant Pot to keep things efficient while still developing layers of flavor. The process is straightforward and beginner-friendly, but the results taste like something that has been simmering all day.
Start by prepping all of your ingredients. The base of this chili relies heavily on aromatics, which are essential for building flavor.
Dice one white onion, one green bell pepper, and four stalks of celery. These three ingredients form the backbone of the chili and give it that signature Zippy’s flavor. Set them aside once diced.
Next, dice the Portuguese sausage into small pieces. Portuguese sausage is a key component here, adding smokiness, salt, and depth that set this chili apart from typical beef chili recipes.
Turn the Instant Pot to sauté mode on high. Add a splash of oil, then add the diced onion, green bell pepper, and celery. Sweat the vegetables for 2 to 3 minutes until they begin to soften and become fragrant. You are not looking for browning here, just a gentle cook to release their natural sweetness.
Add the diced Portuguese sausage and ground beef. Continue cooking while breaking up the meat with a wooden spoon. Let the meat brown and render slightly to build flavor throughout the chili.
Season the mixture with chili powder, garlic powder, cumin, oregano, cayenne pepper, red chili flakes, and chicken bouillon. Stir well and continue cooking for another 1 to 2 minutes. This step is important because it allows the spices to bloom and fully release their aroma and flavor. Then, pour in one can of chili beans, tomato sauce, and one cup of water. Add Worcestershire sauce, fish sauce (optional), and two bay leaves. Mix everything thoroughly to ensure the seasonings are evenly distributed.
Place the Instant Pot lid on and set it to pressure cook on high for 25 to 30 minutes, or use the chili setting if your model has one. Once the cooking time is complete, perform a quick release. After opening the lid, remove the bay leaves. Stir in the Kewpie mayo at the very end. This adds a subtle creaminess and richness that helps mimic the smooth, comforting texture of Zippy’s chili. Taste and make any final seasoning adjustments as needed.
To serve, ladle the chili into a bowl. Place a ball of freshly cooked white rice right in the center. Garnish with furikake and enjoy!
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Can you substitute anything for the Portuguese sausage please. It's a bit difficult to locate here in NZ
Great question Tony! Kielbasas are a close subsitution, otherwise, you'll sometimes find that people will replace it with hot dogs or spam. Hope you love it!
Are there cooking directions for stove top method?
I'll have to make a stove top version in the near future! Pretty similar, just a longer simmering time
Have you seen the zippys dupe recipes has bacon as well? Also what’s a sub for fish sauce? Can I use soy sauce? Thanks for a resharing.
I haven't! And the fish sauce is my personal touch, but you can just leave it out and use salt to taste
Can't wait to try this soon. This looks like a perfect recipe to adapt for a slow cooker.
Hope you love this one Russell!
Making this as we speak; it's mingling in my slow cooker. It smells amazing! If I don't have Kewpie can I substitute Best Foods or should I just skip it? Thank you!
Hi Wendi! I hope it came out well, for future reference Best Foods mayo works absolutely great here too.
Which furikake seasoning do you use?
I usually get either:
https://amzn.to/4cmqNBG
or
https://amzn.to/4cqeep4
find at your local asian/hawiian grocery store and it'll only be around $5